AI-based robots for maintenance tasks in vehicle manufacturing plants

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May 25, 2023


Electric Vehicles / RECOMMENDED / Synthetic Biology / technology


AI-based robots for maintenance tasks in vehicle manufacturing plants

AI-Based Robots Revolutionizing Vehicle Manufacturing and Maintenance

Artificial intelligence has come a long way in the past few decades, and one of the most impressive areas of advancement has been in the field of robotics. Smarter than ever before, AI-based robots are revolutionizing vehicle manufacturing plants. As the adoption of AI in autonomous operations rises, there has been an increasing utilization of AI robots, and the automotive market is projected to surpass USD 6 billion by 2023. These high-tech helpers can handle everything from inspections, maintenance, and repairs to parts replacement, all with incredible precision and speed. Skilled technicians can remotely operate some AI robots, providing even more control. Plus, with built-in sensors and tools, these robots can easily navigate the manufacturing environment, optimizing equipment performance and streamlining processes. 

As the Megatrends of robotics, automation, and artificial intelligence converge to revolutionize the automobile manufacturing sector, the modern production floor is rapidly changing to realize additional value. While robots are now commonplace on the production line, the maintenance department can also benefit from their use. Robots are proving to be invaluable assets in helping to automate mundane and repetitive tasks. Furthermore, by utilizing robotics, businesses can achieve faster and more reliable production while reducing operational costs.

AI-based robots take the wheel!

As companies in the vehicle manufacturing industry seek to streamline their operations and reduce costs, they are turning to AI robots for maintenance tasks. These advanced machines are capable of assuming repetitive and monotonous inspection tasks typically performed by human technicians. As a result, human workers are freed to concentrate on more complex issues and conduct root cause analysis. These robots not only handle routine maintenance tasks but also possess the capability to undertake high-risk operations that could be hazardous for human workers. This allows maintenance staff to reduce their exposure to hazardous environments and keep them safe on the job. These AI robots are also being used to predict when an equipment can fail, thanks to predictive maintenance programs. Predictive maintenance robots leverage AI and machine learning to anticipate maintenance requirements, enabling proactive and efficient solutions while preventing potential issues from occurring.

Cobots, or collaborative robots, are purposefully designed to work alongside humans, providing assistance in assembly and welding tasks. Equipped with sensors and cameras, remote maintenance robots autonomously access hard-to-reach areas and perform tasks, eliminating the requirement for a human operator. AI based robot is revolutionizing maintenance practices in the automotive industry.

Automated Maintenance Robots in the Automotive Industry

Automotive industry’s complex machinery and maintenance tasks make it ideal for utilizing automated maintenance robots. The FANUC M-10iA, designed by a Japanese company FANUC, is one such robot designed to provide high accuracy and speed in a wide range of automated and predictive maintenance tasks. Equipped with a range of sensors and cameras, it can inspect and clean machinery with remarkable precision. By programming the robot, it becomes capable of analyzing data from these sensors, allowing it to predict maintenance requirements. German company KUKA has developed an AI-robot KUKA LBR iiwa for collaborative environments due to its ability to work safely alongside human workers to perform assembly, welding, and inspection tasks in the automobile manufacturing industry. Swiss-made ABB IRB 120: Compact, lightweight robot ideal for quality control-related maintenance tasks in the automotive industry. It can perform various tasks, such as cleaning, lubricating, and simple repairs. 

The Fanuc M-710iC is a high-performance robot that the automobile manufacturing industry often uses for maintenance tasks, particularly parts alignment. Equipped with a range of sensors and cameras, the Fanuc M-710iC robot completes tasks with high accuracy and speed. In addition, advanced algorithms train the Fanuc M-710iC robot to predict maintenance requirements for specific machines or equipment. Efficient AI based robots optimize maintenance in automotive plants, enhancing accuracy and productivity in the industry’s automation trend.


As vehicle manufacturing plants increasingly embrace AI robots for maintenance tasks, there are several potential drawbacks to consider. These robots come with several caveats, from the high initial investment and complex programming requirements to the limited flexibility and the need for human supervision. Additionally, their unpredictable outcomes and the potential for job displacement can lead to unforeseen delays and safety issues. Despite these risks, the advantages of incorporating AI-based robots into vehicle manufacturing far outweigh the risks, allowing us to move into a new era of production.

What Next?

The dawn of AI-based robots for maintenance tasks in vehicle manufacturing plants is here, and with it comes a myriad of incredible benefits. From increased efficiency to cost savings to improvements in the manufactured product, these robots can revolutionize automotive plants’ operations. However, there are potential drawbacks, such as the displacement of human jobs and potential malfunctions. The market trend for AI-based robots in vehicle manufacturing plants is incredibly positive.

Furthermore, the automotive market projects AI to experience a Compound Annual Growth Rate (CAGR) of over 55% from 2023 to 2032. This signifies that AI-based robots will become increasingly crucial as manufacturers strive to meet the growing demand for vehicles. In the future, AI-based robots will become commonplace in vehicle manufacturing plants. They will perform more complex tasks related to vehicle engineering and design, assembly, and quality control with greater integration with the Internet of Things (IoT). AI-based robots will also be more affordable in the future. The world is poised to enter the age of automation with confidence and optimism and to wholeheartedly embrace the remarkable potential offered by AI-based robots.


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